Wednesday, November 29, 2017

Exploring New Avenue with 3D Printing

Are you looking at reducing your operational costs while designing your product? Well, then 3D printing is the best choice for you. With 3D printing, you avail the privileges to get a three-dimensional product which is close to reality. The technology advancements experienced in the recent times have had a great effect in the process of product engineering. Be it an automobile company, construction company, healthcare or engineering company, 3D printing has taken each industry by storm. The alluring benefits offered by 3D printing have made each engineering professional launch effective and faster designs in the market.


Let us have a closer look at the plentiful benefits you get while opting for the 3D printing system.


The foremost advantage of the 3D printing is the fastest mode of bringing your product alive with less effort and reduced operational costs. You do not have to wait for weeks and months to get an approval for your prototype. The traditional expensive machinery will no longer occupy your space and budget with the progression of 3D printing options.

With 3D printing services, you are able to tweak and customize your designs anytime and obtain the modified prototypes in pretty less time. The designs can be freely tailored to suit the requirements and expectations of your customers without impacting on the operational costs.

You can give life to your endless imaginations in the way you like. The 3D printing equipment helps you to build simple as well as complex shapes and structures in the way your customer’s desire. 3D printing offers you infinite possibilities for living your imagination to the fullest. The process is exciting and useful to the stakeholders.

3D printing has become one of the most affordable and popular methods of producing prototypes as compared to the old traditional methods. You can create machine component parts using various features inbuilt at much cheaper rates.

As compared to old conventional methods, 3D printing has a proven compatibility with a diversified range of materials to support large categories of industries. You can create your desired design outputs using metals, biomaterials, precious metals, edible items, plastics, glass etc.

The most vital benefit you get from 3D printing is sustainability. The process of 3D printing is highly energy efficient. The efficiency allows reducing wastage generated during the 3D printing process. This is a progressive step towards creating an environment-friendly manufacturing setup.

Nowadays, the accessibility to 3D printing has increased significantly. Apart from the printers, there are new options available to the designers such as 3D printing pens that have the same functionalities as that of the 3D printer. This facilitates the users to create the product at the right time with the right specifications.

The recent advancements in the engineering technology have made 3D printing extremely accessible and highly potent. You can design any form and style of product from your choice of input materials. Thence, for all engineering and architecture community, 3D printing technology is on its journey to creating a quicker, improved, economical, lithe and extra sustainable manufacturing environment.

Looking for 3D printing solutions? We’re here to help. Let us know about your requirements.

Source: https://medium.com/@enggtechnique/exploring-new-avenue-with-3d-printing-a4e625f2cf0b

Tuesday, November 21, 2017

5 Steps for Success in 3D CAD Modeling Services

3D CAD modeling revolutionized the way designers and manufacturers developed parts for various applications. Originally developed for the purpose of designing automobiles, CAD modeling gradually garnered success and its reach has now spread to the core sectors of manufacturing, electronics and even aerospace industry. However, 3D CAD modeling services must be solicited with care and refined approach in order to avoid common stumbling blocks and difficulties that clients usually face.

Follow the 5 steps below to avoid difficulties and gain success with 3D CAD modeling: 


1) Attend prominent industry trade shows


Attending important industrial trade shows and exhibitions will keep you updated on latest engineering trends. It is also a great place to scope out your competitors for competitive advantage. These shows can be your platform to showcase and test the trials of your new software to leading industry professionals. Their feedback would be vital for your research, which in-turn will be hugely beneficial to your business.

2) Take the time to personally dispel 3D CAD modeling myths


There are few industry myths associated with 3D CAD services among professionals that stop them from adopting this modern design technique and stick to the traditional ones. Here are few of them for your reference:

“3D CAD modeling services are too expensive.”
“I don’t have time to wait for 3D CAD modeling services”
“My customers can develop quality designs even without 3D CAD modeling”

These myths need to be dispelled if you want to reap the benefits of 3D CAD modeling. You can obtain 3D modeling services at affordable costs, especially if offshore outsourcing is taken into the picture. In fact, the value of the long-term financial payoff that results from implementing 3D CAD services far outweighs the costs involved. Along with being cost-effective, Outsourcing CAD services provider can also complete your project in a matter of days; way faster than an in-house team. Leaving design elements to traditional design methods or worse, just imagination leaves a lot of room for human error and the end result can be ambiguous depending on different perceptions of the designers involved.

3) Learn the benefits of 3D CAD modeling


Let’s say you want to migrate from traditional design methods to modern 3D modeling methods that are trending. But before you take that step, have you familiarized yourself with the benefits of 3D CAD modeling. It’s always recommended to acquaint yourself with that change before you take steps towards that transition. Few key benefits of 3D CAD modeling are as follows:

Increased accuracy and precision with less room for human error.
Shorter duration for project completion
Enhanced ability that empowers you to visualize varying design scenarios

4) Understand the advantages of outsourcing specific services


Outsourcing CAD modeling services to a right CAD services expert offers numerous advantages. Few of which are listed below:

In-house staff gains more time that can be utilized to take on new projects or focus on other core business activities.
3D CAD drawings and models are more accurate as they are prepared by a dedicated team of design experts.
Outsourced agencies frequently offer 24/7 service, thus offering a faster turnaround time for your projects.

5) Track and Act on Customer feedback


Keep track of what your customers are talking about regarding your product on social media or any other product. Take note of their views and reviews related to design, features, costs or any other factor regarding your product and act on this feedback to keep up with the customer demands.

Looking for a best quality & affordable 3d cad modeling service to meet your business’s needs? Contact us at Engineering Technique.

Thursday, November 9, 2017

How 3D Printing Can Transform the Traditional Pump Manufacturing Process

3D printing technology offers countless opportunities to transform the manufacturing industry. 3D printers have expanded a company’s operational capabilities to encompass the use of rapid prototyping. These new developments include 3D printing pumps. 


Manufacturing pump components can be a costly process, making 3D printing the perfect solution for companies to take advantage of. Materials used for 3D printing pumps can range from polylactic acid to stainless steel, presenting enormous opportunities for companies who adopt the technology in order to improve their bottom line. 3D printing pump components has become particularly beneficial for those who produce complex castings for many pumps including centrifugal pumps, water and sewage pumps, turbine pumps, transfer pumps, fluid flow pumps and many more. Increasing fabrication speed and efficiency while maintaining accuracy and precision are present challenges for manufacturers, and have spurred innovation within the industry to lower costs and deliver a better product to customers. Companies who are putting the power of 3D printing to the test may be eligible to take federal and state Research and Development Tax Credits.

The Research & Development Tax Credit


Companies in various industries, including firms that utilize 3D printing technologies have been taking advantage of the federal Research and Development (R&D) Tax Credit since 1981. Firms can receive a credit of up to 13 percent of eligible spending for new and improved products and processes. Qualified research must meet the following four criteria:

New or improved products, processes, or software
Technological in nature
Elimination of uncertainty
Process of experimentation

Eligible costs include employee wages, cost of supplies, cost of testing, contract research expenses, and costs associated with developing a patent. On December 18, 2015, President Obama signed the bill making the R&D Tax Credit permanent. Beginning in 2016, the R&D credit can be used to offset Alternative Minimum Tax and startup businesses can utilize the credit against $250,000 per year in payroll taxes.

3D Printing Approaches for Pumps


There are two common approaches when 3D printing components for pumps, namely ABS (Acrylonitrile Butadiene Styrene), a thermoplastic approach typically used for injection molding (e.g. LEGO), and PLA (Polylactic Acid), a biodegradable thermoplastic derived from renewable resources which are commonly used for bioplastics. Both ABS and PLA are applicable for prototyping air pumps. ABS 3D printed components are useful for flexibility and tensile strength while PLA is optimal for rapid prototyping. Depending on the purpose of the pump, ABS can tolerate up to 221° F and PLA up to 140° F. The future uses for 3D printing pumps are growing for manufacturers who want to reduce errors in parts they produce for industrial and commercial pumps. These are low cost approaches, and other materials are a variable. High-end manufacturers are using sintered metals to achieve high strengths in new applications such as automotive and aerospace industries.

3D printing components for pumps can be utilized to overcome limitations design engineers encounter throughout conventional manufacturing processes. Not only can molds and castings for pumps take weeks to create, but the accuracy and granular details that are needed to produce reliable components are not guaranteed. 3D printing expands the opportunity for designs with complex geometries while simultaneously supporting a manufacturer’s ability to rapidly produce castings.

Read also: Is 3D Printing Beneficial to Small Businesses?


The 3D Printing Process for Water Pumps


Determining which approach to implement can be difficult, but largely depends upon the end use of the pump as each method has its advantages and setbacks. In regards to water pumps, primary factors that are built into the 3D printing approach include strength, thermal stability, biodegradability, and machinability. For example, while ABS is more durable and heat-resistant than PLA, prints made using the ABS approach are prone to warping, presenting a problem when the application involves coming into contact with both hot and cold water. The PLA approach, on the other hand, can result in prints with higher aesthetics due to the ability to print parts with very fine details, made possible by its lower printing temperatures.

As mentioned previously, 3D printing can be used to achieve flexible and rapid prototyping for pump components that require unique designs and shapes. The 3D printing process for water pumps begins with designing STL files to print for all applicable parts. STL files are CAD files used when developing three-dimensional object geometries, as well as during the design process of rapid prototyping. The chosen motor for the pump should be one that will not overheat when in contact with water. After choosing the best motor, designing the base, top and two turbines can be done properly. This design process can be an iterative one, as it requires functionality testing throughout.

Once all desired parts are complete, assembly can then take place. Soldering the cables to the motor can help to improve the durability and stability of the component by holding it in place. Ongoing experimentation throughout the process will allow for design changes that enable the output of more or less water to occur in the final product. Designs that undergo a series of changes in the development process are examples of activities that help companies qualify for R&D tax incentives.

Room for Improvement


The pairing of 3D printing and CAD software shows great potential for improving the overall manufacturing processes in the pump industry. With lower costs and reduction in lead times, manufacturing 3D printed components is proving to be a driver for innovation. Currently, most components are manufactured in bulk which is ultimately a simplified and less costly process for manufacturers. With 3D printing, however, manufacturers can produce complex and unique products in smaller quantities, while also decreasing production costs from their investment. Furthermore, 3D printing allows for increased storage space in a warehouse when taking into consideration the number of design files that will be stored electronically for easy future access. In the case of pumps and their components, conventional manufacturing methods are inefficient when considering the process improvements that 3D printing technologies have to offer.

Conclusion


Manufacturers are adopting new technologies and processes that will ultimately improve their competitive position in the industry. With evolving 3D printing solutions in place, companies are constantly finding new ways to create their products more efficiently and at a lower cost. Overall, incremental costs are not increased to produce 3D printed pump components, allowing for manufacturers to experiment with increasingly complex designs, some of which are currently unavailable on the market. Utilizing 3D printing approaches for producing pumps and their components equips manufacturers with activities that are eligible in order to take advantage of R&D tax credits, which are available to stimulate innovation.

Source: https://3dprint.com/193219/3d-printing-pump-manufacturing/

Wednesday, November 1, 2017

Is 3D Printing Beneficial to Small Businesses?

Yes, it is!


The success of any business depends on its ability to keep up with the latest trends and technologies. The successes of SMBs (small and medium-sized businesses) rely on keeping up with the same trends and technologies and integrate them in the most cost-effective manner possible. One particular that is making its way into several businesses is 3D printing.

3D printing, also referred to as additive manufacturing, is the process of creating three-dimensional physical objects from a digital file. Developed initially for the sole purpose of manufacturing industries, 3D printing is now part of everyday operations in the varied range of businesses. It is an excellent innovative technology that enables small businesses to compete with the big businesses. It saves much of the high manufacturing costs incurred by businesses as it allows them to design a simulated model of the objects they need.


Here are few ways 3D printing services can benefit Small Businesses:


An ideal match for businesses starting small:

One of the biggest problems that SMBs face is that they lack the budget to take on and complete large orders. Such orders are expensive and these startups and small businesses lack cash flow to make it happen. The 3D process makes manufacturing process much more affordable and allows you to take care of small orders and start with small-scale production.

Convenient Benefits:

This technology makes it possible for smaller businesses to create new prototypes and designs at their own convenience. 3D printing gives the owners the power of accessibility that enables them to decide when to design a prototype and when to print it. This brings the process of manufacturing and production in total control of entrepreneurs.

Prototyping Benefits:

Prototyping has often been outsourced by business owners and it takes a lot of effort, time and money. Turning an idea into something substantial doesn’t come easy!

However, with the advent of 3D printing technology, entrepreneurs are now able to develop prototypes with even more complexity and speed. Any concept can now be turned into a prototype overnight, tested the next day, or modified after reprinting in a matter of days itself. They can also continue to create prototypes until they are satisfied with the quality of the design.

Customization Benefits:

One of the major benefits of 3D printing is that, instead of relying on presumptions, small businesses can now gauge and simulate what customers want. This is because 3D printing technology makes mass customization possible. It makes manufacturing process easier and efficient for businesses and allows them to customize their products based on consumer demands.

The above points highlight why 3D printing is effective and vital for small businesses. It has revolutionized the business-consumer relationship in the market. The technology is continuously evolving and becoming more and more accessible and user-friendly so that small businesses can use it most efficiently.

Reach out to us for learning how 3D printing technology and Engineering Technique’s 3D printers help think faster, innovate better and broaden horizons.


Contact to know more www.enggtechnique.com